In modern industrial environments, especially in robotic cells and automated machine areas, ensuring human safety is no longer optional — it is essential. As systems become faster and more autonomous, the need for intelligent safety solutions continues to grow.

At BNK Automation, we support our customers by not only delivering automation solutions but also by making these systems safer, smarter, and more reliable.

What is a Safety Radar?

A safety radar is a contactless safety device used to monitor specific areas where human presence might create a risk. Unlike traditional safety barriers, radar systems provide dynamic protection, allowing flexible and efficient operation without physically limiting the workspace.

These systems are widely used in:

• Robot work cells

• Machine operation areas

• Autonomous production environments

How Does It Work?

Safety radar operates based on motion detection technology. It continuously scans the defined area using radar waves and detects any movement within that zone.

When a person enters or moves inside the protected area:

• The system immediately generates a safe stop signal

• Machine or robot operation is controlled or stopped

• A safe working zone is maintained

This not only protects human life but also helps avoid unnecessary system interruptions.

Understanding Safety Levels (PL)

Safety radar systems are developed in compliance with global standards, such as:

• ISO 13849-1 (PL d / PL e)

• IEC 62061 (SIL levels)

These standards define how reliable and effective a safety system is in reducing risks within industrial environments.

How BNK Automation Delivers These Solutions

Every project starts with understanding the real needs of the field.

On-site Discovery

We visit the customer’s facility to analyze the environment and identify hazardous zones. If the area is already defined, we collect precise measurements and technical details.

Smart Design Before Installation

Before any physical installation begins, we create the entire radar layout in a virtual environment.This allows us to:

• Optimize radar positioning

• Ensure full area coverage

• Prevent costly mistakes on site

Simulation & Field Validation

Once the design is ready, we validate it in the field through simulation. This step ensures that every radar is positioned correctly and functions as intended.

Installation & System Integration

After validation:

• We install the system

• Integrate it with existing automation or safety systems

Our solutions are fully adaptable and can be integrated into already running production lines.

Compliance & Safety Optimization

During the process, we also evaluate existing systems and identify missing or weak safety points.

Our applications are aligned with key standards such as:

• ISO 10218 (Industrial Robots)

• ISO 13855 (Safety distances)

• ISO 12100 (Risk assessment)

The Result

By implementing safety radar systems:

• Human injury risks are significantly reduced

• Safe and controlled working zones are created

• Unnecessary system resets are minimized

• Production efficiency is maintained